Production, planning, and maintenance in sync.
Monitor the shop floor live, plan with real demand, and prevent failures before they stop the line. One place for engineering, management, and maintenance.
Meta del mes alcanzada
Disponibilidad 94% · Rendimiento 96% · Calidad 96%.
Start with one. Scale with all three.
Figures backed by studies from McKinsey, Deloitte, and LNS/MESA International on manufacturing operations digitization.
OEE by the second, per machine, per shift.
Ditch the shift-report spreadsheet. The live monitor shows what is running, what is down, and why — with root cause assignable from the floor.
- ✓Live monitor OEE at the plant, work-group, and individual machine level, with drill-down in two clicks.
- ✓Orders with TAC Capacity Utilization Time calculated against the plan, in real time.
- ✓Shop-floor control Stop codes, root cause, defects, and maintenance call management.
- ✓Changeover matrix Optimal mold sequencing to minimize changeover.
- ✓Drum boards Orders, purchases, and requirements synchronized by constraint (DBR).
Plan with the capacity you actually have.
The planner crosses commercial demand, live inventory, and machine capacity by the hour. When sales promises, the plant knows whether it can deliver — before signing.
- ✓Dynamic planner Visual cockpit with capacity by center, hour, and shift.
- ✓Glider demand Rolling demand with built-in predictive intelligence.
- ✓Live inventory Plan with actual raw-material stock, not last month's numbers.
- ✓Family planning Groups compatible SKUs to reduce changeovers.
- ✓Drum boards Commercial and purchase orders prioritized by actual constraint.
From emergency corrective to measured preventive.
MTBF and MTTR calculated automatically per work center. Requests go from the floor to the team with traceable authorization, no paper.
- ✓Work orders Active, pending, scheduled, and corrective orders on a single board.
- ✓Authorized requests Approval flow from the floor to maintenance.
- ✓MTBF / MTTR Metrics per work center, calculated live.
- ✓Failure analysis Detailed log with cause, spare part, technician, and duration.
- ✓Live availability Status map of all centers, updated every second.
Operations is the foundation. Four more suites are waiting for you.
Supply Chain
Live inventory, Drum purchasing, and DDMRP demand connected to the shop floor.
ExploreQuality
Live SPC, traceability, and non-conformance management integrated with the shop floor.
ExploreAnalytics
Executive dashboard, IoT, time series, and operational KPIs on a single panel.
ExploreFrequently Asked Questions about Operations Suite
We show your plant in SyncBox, not a generic slide deck.
We demo Operations with data from your industry — plastics, metalworking, food — and answer the tough questions before quoting.
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