Quality isn't inspected. It's built on the line.
Live SPC, genealogical lot traceability, and non-conformance management with mandatory corrective action. What the auditor used to request now assembles itself.
What changes when quality walks alongside production.
Figures backed by studies from McKinsey, Walmart/IBM, and specialized quality management publications.
The quality system the auditor asks for and the plant actually uses.
Statistical control without Excel, traceability without paper binders, and non-conformances with mandatory CAPA. All connected to operational data.
Control charts online — not in Friday's Excel.
Every measurement (manual or from the RTX) enters the corresponding control chart. Nelson rules evaluated instantly, alerting the supervisor before the actual OOC.
- ✓Live Cpk / Ppk. Capability by work center, product, and shift. History visible with one click.
- ✓Dynamic limits. The system recalculates UCL/LCL using moving lots. No manual recalculation.
A tree per lot — from raw material to the truck.
Each lot inherits its inputs, recipe, operator, machine, and measurements. Genealogy queryable instantly. Surgical recall in minutes.
- ✓Navigable genealogy tree. Go up and down through the lot: parent inputs, child lots, pallet, order, customer.
- ✓Data pack per serial / lot. PDF with material, recipe, measurements, and signed certificates — assembled in one click.
- ✓Automatic hold. Out-of-spec lots are blocked in the warehouse until formal quality release.
Every non-conformance drives a corrective action.
Internal deviations, customer complaints, and supplier incidents follow the same flow: root cause (5 Whys), corrective action, verification, and closure with evidence.
- ✓Unified register. Internal, customer, supplier, and audit entries share the same format and board.
- ✓CAPA with owner and deadline. Assigned corrective action, deadline, required evidence, and mandatory verification.
- ✓Measured cost of non-quality. Each NC costed: rework, scrap, returns, freight. Monthly report to the committee.
Quality lives on data from the other suites.
Operations
Real-time production, planner, and maintenance. The operational data Quality needs.
ExploreSupply Chain
Synchronized inventory, purchasing, and demand. Raw-material traceability from the source.
ExploreAnalytics
Executive dashboards with historical Cpk, cost of non-quality, and process trends.
ExploreFrequently Asked Questions about Quality Suite
We show you a recall in 12 minutes — with real data.
We load a sample lot into SyncBox and simulate a customer complaint. You see how the dossier is assembled, the affected pallets are calculated, and the CAPA is triggered.
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